Revolutionary pattern-based calibration achieving 99.5% success rate in challenging lighting conditions for industrial inspection systems
A leading electronics manufacturer struggled with traditional checkerboard calibration failing in their production environment due to varying ambient lighting, reflective surfaces, and limited calibration space. Quality control systems required frequent recalibration, causing production delays.
CalibWorks developed an innovative random dot pattern calibration system that achieves consistent accuracy regardless of lighting conditions. The unique pattern design enables robust feature detection even with partial occlusions, extreme angles, and challenging surface materials.
Advanced recognition in challenging conditions
Overcoming industrial vision obstacles
Factory floors have constantly changing lighting from windows, machinery, and work lights affecting traditional patterns.
Inspecting glossy screens, matte plastics, and metallic surfaces requires adaptive pattern recognition algorithms.
Limited calibration distance in production lines demands patterns visible at close range with wide-angle lenses.
Workers and equipment often partially block calibration targets requiring robust partial pattern detection.
Different light sources create color casts that confuse traditional calibration pattern detection algorithms.
Production line speeds demand calibration completion in seconds without stopping manufacturing processes.
Advanced pattern recognition technology
Versatile calibration across sectors
PCB inspection and component placement
Assembly line quality control
Pill counting and packaging verification
Product sorting and quality inspection
Package dimensioning and tracking
Precision instrument calibration
Measurable quality improvements
Deploy lighting-independent calibration for robust industrial vision systems in any environment.